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H16S200A-PH1030-20A
Helithtech
Product Description
A 20A lithium battery BMS (Battery Management System) is an integral component designed to oversee and regulate the operation of a lithium-ion battery pack. This sophisticated system integrates a range of functions aimed at enhancing the safety, efficiency, and lifespan of the battery assembly. Here's a detailed breakdown of its key features:
Cell Balancing: The BMS constantly monitors the individual cell voltages within the battery pack. In situations where voltage imbalances arise due to manufacturing variations or uneven charging/discharging, the BMS orchestrates cell balancing operations. This involves redistributing energy among cells through controlled discharge or charge cycles, ensuring that no cell is overcharged or over-discharged. This process improves overall pack performance and extends its life.
Battery Protection: Safety is a primary concern, and the BMS is tasked with safeguarding the battery pack. It monitors critical parameters such as voltage, current, and temperature. Should any parameter deviate from safe operating ranges, the BMS takes proactive measures. It might disable the charging or discharging circuit, preventing conditions like overcharging, over-discharging, and over-temperature situations that could compromise battery integrity.
State of Charge (SOC) and State of Health (SOH) Estimation: By analyzing factors such as voltage, current, and temperature, the BMS estimates the battery's current charge level (SOC) and its overall health status (SOH). This information is valuable for users to gauge remaining capacity and the battery's expected longevity.
Communication and Data Logging: The BMS facilitates communication with external systems like vehicle control units or monitoring setups. It transmits real-time battery status data and can receive control commands. Moreover, the BMS logs operational data over time, aiding in post-analysis, diagnostics, and identifying trends.
Temperature Management: The BMS continuously monitors the battery's temperature. If the temperature surpasses safe thresholds, the BMS employs mechanisms such as thermal management systems (e.g., cooling fans or liquid cooling) to regulate the temperature and prevent thermal degradation.
Charge Control: Governing the charging process is another critical role of the BMS. It manages the charging current and voltage to ensure a controlled, safe, and efficient charging cycle. This prevents potential damage from rapid or unregulated charging.
In summary, a 20A lithium battery BMS is an intricate system that plays a pivotal role in the operation and longevity of lithium-ion battery packs. Its multifaceted functionalities encompass balancing cell voltages, protecting against hazardous conditions, estimating SOC and SOH, facilitating communication, managing temperature, and controlling the charging process. This comprehensive management system is tailored to ensure the safety, performance, and longevity of lithium-ion battery systems in various applications.
Functional Features
Highly Integrated Analogue Front End
Isolated Power Supply Circuit
Integrated Serial Port IC
High Voltage Accuracy (≤10mV)
High Current Accuracy (≤2%@FS)
4-Way Battery Temperature Detection (≤2°C)
SOC Estimation Function
SOH Estimation Function
Short Circuit Protection Function
Adjustable Over-Current Protection
Multiple Sleep And Wake-Up Modes
Low Power Consumption
RS485 Communication
Adjustable Parameter Settings
Data Refresh Interval (Period) ≤ 2 Seconds
LED Status Indication Function
Charge Equalization Function
SOC Accuracy (≤5% @ 50% Capacity Range Or More)
Functional Block Diagram
Parameters
No. | Indicator Items | Factory Default Parameters | Is It Possible To Set | Remark | |
1 | Monomer Overcharge Protection | Monomer Overcharge Alarm Voltage | 3450mV | Settable | monomer overcharge protection value is inconsistent with mobile default value |
Monomer Overcharge Protection Voltage | 3650mV | Settable | |||
Monomer Overcharge Protection Delay | 1.0S | Settable | |||
Monomer Overvoltage Protection Disengaged | Release Voltage of Monomer Over-Discharge Protection | 3380m V | Settable | ||
Capacity Release | SOC≤94% | Settable | |||
Discharge Release | discharge current > 1A | ||||
2 | Monomer Over-Discharge Protection | Monomer Over-Discharge Warning Voltage | 2800mV | Settable | after 30 seconds of over-discharge protection, if it cannot be recovered, it will enter low power mode |
Monomer Over-Discharge Protection Voltage | 2700mV | Settable | |||
Monomer Over-Discharge Protection Delay | 1.0S | Settable | |||
Monomer Over-Discharge Protection Disengaged | Release Voltage of Monomer Over-Discharge Protection | 2900mV | Settable | ||
Release When Charging | activated by connecting to the charger | ||||
3 | Total Overcharge Protection | Total Overcharge Warning Voltage | 59.2V | Settable | |
Total Overcharge Protection Voltage | 58.40V | Settable | |||
Total Overcharge Protection Delay | 1.0S | Settable | |||
Total Overvoltage Protection Disengaged | Release Voltage of Total Overcharge Protection | 54.00V | Settable | ||
Capacity Release | SOC≤94% | Settable | |||
Discharge Release | discharge current > 1A | ||||
4 | Total Over-Discharge Protection | Total Over-Discharge Warning Voltage | 45V | Settable | after 30 seconds of over-discharge protection, if it cannot be recovered, it will enter low power mode |
Total Over-Discharge Protection Voltage | 40V | Settable | |||
Total Over-Discharge Protection Delay | 1.0S | Settable | |||
Total Over-Discharge Protection Disengaged | Release Voltage of Total Over-Discharge Protection | 46.4V | Settable | ||
Release When Charging | activated by connecting to the charger | ||||
5 | Charging Overcurrent Protection | Charging Overcurrent Warning Current | 50A | Settable | the state will be locked after 3 consecutive occurrences and will not be automatically unlocked. |
Charging Overcurrent Protection Current | 55A | Settable | |||
Charging Overcurrent Protection Delay | 1.0S | Settable | |||
Charging Overcurrent Protection Disengaged | Automatic Release | Automatic release after 2min | |||
Discharge Release | discharge current > 1A | ||||
6 | Discharging Overcurrent 1 Protection | Alarm Current of Discharging Overcurrent 1 Idm | 140A | Settable | the state will be locked after 3 consecutive occurrences and will not be automatically unlocked. |
Protection Current of Discharging Overcurrent 1 | 145A | Settable | |||
Protection Delay of Discharging Overcurrent 1 | 1.0S | Settable | |||
Discharging Overcurrent 1 Protection Disengaged | Automatic Release | Automatic release after 2min | |||
Charge Release | Charging current > 1A | ||||
7 | Discharge Overcurrent 2 | Protection Current of Discharging Overcurrent 2 | ≥150A | Settable | the state will be locked after 1 occurrence and will not be automatically unlocked. |
Protection Delay of Discharging Overcurrent 2 | 100mS | Settable | |||
Discharge Overcurrent 2 Protection Disengaged | Automatic Release | Automatic release after 2min | |||
Charge Release | Charging current > 1A | ||||
8 | Short Circuit Protection | Short Circuit Protection | Yes | ||
Short Circuit Protection Disengaged | Short-circuit protection will be disengaged when charging | ||||
Short-circuit protection will be automatically lifted when the load is removed. | |||||
9 | MOS High Temperature Protection | Temperature Value of MOS High Temperature Warning | 90℃ | Settable | |
Temperature Value of MOS High Temperature Protection | 10 0℃ | Settable | |||
Release Temperature of MOS Protection | 90℃ | Settable | |||
10 | Cell Temperature Protection | Temperature Value of Charging Low Temperature Warning | 3℃ | Settable | |
Temperature Value of Charging Low Temperature Protection | 0℃ | Settable | |||
Release Temperature of Charging Low Temperature Protection | 3℃ | Settable | |||
Temperature Value of Charging High Temperature Warning | 55℃ | Settable | |||
Temperature Value of Charging High Temperature Protection | 60℃ | Settable | |||
Release Temperature of Charging High Temperature Protection | 55℃ | Settable | |||
Temperature Value of Discharge Low Temperature Warning | -10℃ | Settable | |||
Temperature Value of Discharge low temperature protection | -20℃ | Settable | |||
Release Temperature of Discharge Low Temperature Protection | 0℃ | Settable | |||
Temperature Value of Discharge High Temperature Warning | 55℃ | Settable | |||
Temperature Value of Discharge High Temperature Protection | 60℃ | Settable | |||
Release Temperature of Discharge High Temperature Protection | 50℃ | Settable | |||
11 | Ambient Temperature Alarms | Temperature Value of Ambient Low Temperature Warning | -10℃ | Settable | |
Temperature Value of Ambient Low Temperature Protection | -20℃ | Settable | |||
Release Temperature of Ambient Low Temperature Protection | 0℃ | Settable | |||
Temperature Value of Ambient High Temperature Warning | 65℃ | Settable | |||
Temperature Value of Ambient High Temperature Protection | 70℃ | Settable | |||
Release Temperature of Ambient High Temperature Protection | 65℃ | Settable | |||
12 | Current Consumption | Self-Consumption Current During Operation | ≤25mA | ||
Light Hibernation Current | ≤200μA | ||||
13 | Equalization Function | The Voltage When The Equalization Function is Turned On | 3400mV | Settable | Equalization should not be activated when the voltage difference between the cells is greater than 1V |
The Differential Pressure When The Equalization Function is Turned On | 30mV | Settable | |||
14 | Capacity Default Setting | Low Battery Alarm | SOC<20% | Settable | No alarms when charging. |
15 | Hibernation Function | Sleeping Voltage | 2800mV | Settable | |
Delay Time | 1h | Settable | |||
16 | Cell Failure Protection | Monomer Differential Pressure | Voltage difference>800mV | 可 设( 300mV-800mV) | No charging or discharging allowed |
17 | Full Charge Judgement | Full Charge Voltage | 57.6V | ||
Cut-off Current | 2A |
Precautions
Safety First: Always prioritize safety when handling lithium batteries. Follow manufacturer guidelines, wear appropriate protective gear, and work in a well-ventilated area.
Compatible Components: Ensure that the BMS is compatible with the specific lithium battery chemistry and voltage of your system.
Proper Wiring: Connect the BMS components according to the provided wiring diagrams. Incorrect wiring can lead to malfunctions or safety hazards.
Current Limits: Respect the maximum current (20A) specified for the battery and BMS. Exceeding this limit can lead to overheating and damage.
Temperature Considerations: Pay attention to temperature requirements. Operating the battery outside recommended temperature ranges can impact performance and safety.
Balancing: Regularly monitor cell voltages and initiate balancing procedures if any cells show significant voltage disparities.
Charging Practices: Follow recommended charging procedures and use chargers compatible with the battery and BMS. Avoid overcharging, which can degrade the battery.
Discharging Limits: Prevent deep discharges that can damage lithium batteries. BMS protection mechanisms can help prevent over-discharging.
Maintenance: Regularly inspect the BMS and battery connections for signs of wear or corrosion. Replace any damaged components promptly.
Firmware Updates: If applicable, keep the BMS firmware up to date as recommended by the manufacturer.
Ventilation: Provide adequate ventilation to dissipate heat generated during charging and discharging processes.
Transport and Storage: Follow regulations for transporting and storing lithium batteries safely, considering factors such as temperature and state of charge.
Monitoring: Continuously monitor battery parameters through the BMS interface to detect any irregularities or potential issues.
User Manual: Refer to the BMS user manual for specific guidelines on installation, operation, maintenance, and troubleshooting.
Qualified Personnel: If in doubt or facing complex issues, seek assistance from professionals experienced in lithium battery systems.
Environmental Concerns: Dispose of old or damaged batteries and BMS components in accordance with local regulations for hazardous waste.
Remember, the BMS plays a crucial role in maintaining the safety and performance of the battery system. Following these precautions will help ensure the optimal operation and longevity of your 20A lithium battery and its associated BMS.