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H16S200A-PH1030-20A

A Battery Management System (BMS) is a crucial system designed to monitor, manage, and safeguard batteries, particularly lithium-ion batteries. Its main functions include controlling battery charging and discharging, monitoring battery status, managing temperature, limiting current, balancing battery cells, and providing protection against short circuits, overcharging, and over-discharging. BMS ensures safe battery operation by continuously tracking various parameters and taking corrective actions when anomalies are detected. It is widely used in applications such as electric vehicles, solar energy storage systems, and portable electronic devices, contributing to enhanced battery performance, longevity, and safety. BMS technology continues to evolve to meet the demands of higher-capacity and more complex battery setups.
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  • H16S200A-PH1030-20A

  • Helithtech

Product Description

A 20A lithium battery BMS (Battery Management System) is an integral component designed to oversee and regulate the operation of a lithium-ion battery pack. This sophisticated system integrates a range of functions aimed at enhancing the safety, efficiency, and lifespan of the battery assembly. Here's a detailed breakdown of its key features:

  1. Cell Balancing: The BMS constantly monitors the individual cell voltages within the battery pack. In situations where voltage imbalances arise due to manufacturing variations or uneven charging/discharging, the BMS orchestrates cell balancing operations. This involves redistributing energy among cells through controlled discharge or charge cycles, ensuring that no cell is overcharged or over-discharged. This process improves overall pack performance and extends its life.

  2. Battery Protection: Safety is a primary concern, and the BMS is tasked with safeguarding the battery pack. It monitors critical parameters such as voltage, current, and temperature. Should any parameter deviate from safe operating ranges, the BMS takes proactive measures. It might disable the charging or discharging circuit, preventing conditions like overcharging, over-discharging, and over-temperature situations that could compromise battery integrity.

  3. State of Charge (SOC) and State of Health (SOH) Estimation: By analyzing factors such as voltage, current, and temperature, the BMS estimates the battery's current charge level (SOC) and its overall health status (SOH). This information is valuable for users to gauge remaining capacity and the battery's expected longevity.

  4. Communication and Data Logging: The BMS facilitates communication with external systems like vehicle control units or monitoring setups. It transmits real-time battery status data and can receive control commands. Moreover, the BMS logs operational data over time, aiding in post-analysis, diagnostics, and identifying trends.

  5. Temperature Management: The BMS continuously monitors the battery's temperature. If the temperature surpasses safe thresholds, the BMS employs mechanisms such as thermal management systems (e.g., cooling fans or liquid cooling) to regulate the temperature and prevent thermal degradation.

  6. Charge Control: Governing the charging process is another critical role of the BMS. It manages the charging current and voltage to ensure a controlled, safe, and efficient charging cycle. This prevents potential damage from rapid or unregulated charging.

In summary, a 20A lithium battery BMS is an intricate system that plays a pivotal role in the operation and longevity of lithium-ion battery packs. Its multifaceted functionalities encompass balancing cell voltages, protecting against hazardous conditions, estimating SOC and SOH, facilitating communication, managing temperature, and controlling the charging process. This comprehensive management system is tailored to ensure the safety, performance, and longevity of lithium-ion battery systems in various applications.


Functional Features


  • Highly Integrated Analogue Front End

  • Isolated Power Supply Circuit

  • Integrated Serial Port IC

  • High Voltage Accuracy (≤10mV)

  • High Current Accuracy (≤2%@FS)

  • 4-Way Battery Temperature Detection (≤2°C)

  • SOC Estimation Function

  • SOH Estimation Function

  • Short Circuit Protection Function

  • Adjustable Over-Current Protection

  • Multiple Sleep And Wake-Up Modes

  • Low Power Consumption

  • RS485 Communication

  • Adjustable Parameter Settings

  • Data Refresh Interval (Period) ≤ 2 Seconds

  • LED Status Indication Function

  • Charge Equalization Function

  • SOC Accuracy (≤5% @ 50% Capacity Range Or More)


Functional Block Diagram

H16S200A-PH1030-20A-1

Parameters

No.Indicator ItemsFactory Default ParametersIs It Possible To SetRemark
1Monomer Overcharge ProtectionMonomer Overcharge Alarm Voltage3450mVSettablemonomer overcharge protection value is inconsistent with mobile default value
Monomer Overcharge Protection Voltage3650mVSettable
Monomer Overcharge Protection Delay1.0SSettable
Monomer Overvoltage Protection DisengagedRelease Voltage of Monomer Over-Discharge Protection3380m VSettable
Capacity ReleaseSOC≤94%Settable
Discharge Releasedischarge current > 1A
2Monomer Over-Discharge ProtectionMonomer Over-Discharge Warning Voltage2800mVSettableafter 30 seconds of over-discharge protection, if it cannot be recovered, it will enter low power mode
Monomer Over-Discharge Protection Voltage2700mVSettable
Monomer Over-Discharge Protection Delay1.0SSettable
Monomer Over-Discharge Protection DisengagedRelease Voltage of Monomer Over-Discharge Protection2900mVSettable
Release When Chargingactivated by connecting to the charger
3Total Overcharge ProtectionTotal Overcharge Warning Voltage59.2VSettable
Total Overcharge Protection Voltage58.40VSettable
Total Overcharge Protection Delay1.0SSettable
Total Overvoltage Protection DisengagedRelease Voltage of Total Overcharge Protection54.00VSettable
Capacity ReleaseSOC≤94%Settable
Discharge Releasedischarge current > 1A
4Total Over-Discharge ProtectionTotal Over-Discharge Warning Voltage45VSettableafter 30 seconds of over-discharge protection, if it cannot be recovered, it will enter low power mode
Total Over-Discharge Protection Voltage40VSettable
Total Over-Discharge Protection Delay1.0SSettable
Total Over-Discharge Protection DisengagedRelease Voltage of Total Over-Discharge Protection46.4VSettable
Release When Chargingactivated by connecting to the charger
5Charging Overcurrent ProtectionCharging Overcurrent Warning Current50ASettablethe state will be locked after 3 consecutive occurrences and will not be automatically unlocked.
Charging Overcurrent Protection Current55ASettable
Charging Overcurrent Protection Delay1.0SSettable
Charging Overcurrent Protection DisengagedAutomatic ReleaseAutomatic release after 2min
Discharge Releasedischarge current > 1A
6Discharging Overcurrent 1 ProtectionAlarm Current of Discharging Overcurrent 1 Idm140ASettablethe state will be locked after 3 consecutive occurrences and will not be automatically unlocked.
Protection Current of Discharging Overcurrent 1145ASettable
Protection Delay of Discharging Overcurrent 11.0SSettable
Discharging Overcurrent 1 Protection DisengagedAutomatic ReleaseAutomatic release after 2min
Charge ReleaseCharging current > 1A
7Discharge Overcurrent 2Protection Current of Discharging Overcurrent 2≥150ASettablethe state will be locked after 1 occurrence and will not be automatically unlocked.
Protection Delay of Discharging Overcurrent 2100mSSettable
Discharge Overcurrent 2 Protection DisengagedAutomatic ReleaseAutomatic release after 2min
Charge ReleaseCharging current > 1A
8Short Circuit ProtectionShort Circuit ProtectionYes
Short Circuit Protection DisengagedShort-circuit protection will be disengaged when charging
Short-circuit protection will be automatically lifted when the load is removed.
9MOS High Temperature ProtectionTemperature Value of MOS High Temperature Warning90℃Settable
Temperature Value of MOS High Temperature Protection10 0℃Settable
Release Temperature of MOS Protection90℃Settable
10Cell Temperature ProtectionTemperature Value of Charging Low Temperature Warning3℃Settable
Temperature Value of Charging Low Temperature Protection0℃Settable
Release Temperature of Charging Low Temperature Protection3℃Settable
Temperature Value of Charging High Temperature Warning55℃Settable
Temperature Value of Charging High Temperature Protection60℃Settable
Release Temperature of Charging High Temperature Protection55℃Settable
Temperature Value of Discharge Low Temperature Warning-10℃Settable
Temperature Value of Discharge low temperature protection-20℃Settable
Release Temperature of Discharge Low Temperature Protection0℃Settable
Temperature Value of Discharge High Temperature Warning55℃Settable
Temperature Value of Discharge High Temperature Protection60℃Settable
Release Temperature of Discharge High Temperature Protection50℃Settable
11Ambient Temperature AlarmsTemperature Value of Ambient Low Temperature Warning-10℃Settable
Temperature Value of Ambient Low Temperature Protection-20℃Settable
Release Temperature of Ambient Low Temperature Protection0℃Settable
Temperature Value of Ambient High Temperature Warning65℃Settable
Temperature Value of Ambient High Temperature Protection70℃Settable
Release Temperature of Ambient High Temperature Protection65℃Settable
12Current ConsumptionSelf-Consumption Current During Operation≤25mA
Light Hibernation Current≤200μA
13Equalization FunctionThe Voltage When  The Equalization Function is Turned On3400mVSettableEqualization should not be activated when the voltage difference between the cells is greater than 1V
The Differential Pressure When The Equalization Function is Turned On30mVSettable
14Capacity Default SettingLow Battery AlarmSOC<20%SettableNo alarms when charging.
15Hibernation FunctionSleeping Voltage2800mVSettable
Delay Time1hSettable
16Cell Failure ProtectionMonomer Differential PressureVoltage difference>800mV可 设( 300mV-800mV)No charging or discharging allowed
17Full Charge JudgementFull Charge Voltage57.6V
Cut-off Current2A


Precautions

Precautions

  1. Safety First: Always prioritize safety when handling lithium batteries. Follow manufacturer guidelines, wear appropriate protective gear, and work in a well-ventilated area.

  2. Compatible Components: Ensure that the BMS is compatible with the specific lithium battery chemistry and voltage of your system.

  3. Proper Wiring: Connect the BMS components according to the provided wiring diagrams. Incorrect wiring can lead to malfunctions or safety hazards.

  4. Current Limits: Respect the maximum current (20A) specified for the battery and BMS. Exceeding this limit can lead to overheating and damage.

  5. Temperature Considerations: Pay attention to temperature requirements. Operating the battery outside recommended temperature ranges can impact performance and safety.

  6. Balancing: Regularly monitor cell voltages and initiate balancing procedures if any cells show significant voltage disparities.

  7. Charging Practices: Follow recommended charging procedures and use chargers compatible with the battery and BMS. Avoid overcharging, which can degrade the battery.

  8. Discharging Limits: Prevent deep discharges that can damage lithium batteries. BMS protection mechanisms can help prevent over-discharging.

  9. Maintenance: Regularly inspect the BMS and battery connections for signs of wear or corrosion. Replace any damaged components promptly.

  10. Firmware Updates: If applicable, keep the BMS firmware up to date as recommended by the manufacturer.

  11. Ventilation: Provide adequate ventilation to dissipate heat generated during charging and discharging processes.

  12. Transport and Storage: Follow regulations for transporting and storing lithium batteries safely, considering factors such as temperature and state of charge.

  13. Monitoring: Continuously monitor battery parameters through the BMS interface to detect any irregularities or potential issues.

  14. User Manual: Refer to the BMS user manual for specific guidelines on installation, operation, maintenance, and troubleshooting.

  15. Qualified Personnel: If in doubt or facing complex issues, seek assistance from professionals experienced in lithium battery systems.

  16. Environmental Concerns: Dispose of old or damaged batteries and BMS components in accordance with local regulations for hazardous waste.

Remember, the BMS plays a crucial role in maintaining the safety and performance of the battery system. Following these precautions will help ensure the optimal operation and longevity of your 20A lithium battery and its associated BMS.

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Battery Based Energy System Integration Expert
A new energy system integration company invested by Great Power's fund and a number of technical experts in different fields.
Our company offer lithium battery based energy storage solution and battery pack to cusotmer all over the world.With experienced technical engineers, Helith truns idea to product mass production.
 
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